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Overlay Math Without Tears: Reveals, Gaps and Door Sizes
VERAFORM JOURNAL

Overlay Math Without Tears: Reveals, Gaps and Door Sizes

AUGUST 07, 2026  ◆  3 MIN READ
IN SHORT

Door sizing is one equation wearing two costumes. Learn the frameless version, adjust for frames, and schedules write themselves.

Door sizing is one equation wearing two costumes. Learn the frameless version, adjust for frames, and schedules write themselves.

Frameless formula

Door = opening + (2 × overlay) − reveal allowance. Standard euro: 16 mm overlay each side with 3 mm gaps between fronts — an 800 mm double-door opening yields two doors of 397 mm. Consistency of reveal matters more than the number chosen.

Face-frame translation

Overlay measures onto the frame, not the opening: half-inch and five-eighths partial overlays dominate US stock; full-overlay frames take 1¼-inch-plus with the right hinge arm. Confirm hinge spec before sizing, not after.

The sanity pass

Adjacent doors share gap lines — check totals across a run against carcass total before ordering. Tall pantry pairs and corner-cabinet doors are where a five-minute check saves a two-week remake.

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Frequently asked

What gap should show between doors?

3 mm is the modern frameless standard; 2 mm reads premium but demands perfect boxes.

Can you size doors from my opening list?

Yes — send openings plus system and overlay preference and we return the door schedule for approval.

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